December 17, 2025

Energy Challenges in Food Processing Expansions
AI

Energy Challenges

The Power Problem No One Planned For…for decades, food processors could count on the energy grid.

Not anymore.

Today, AI-driven demand is creating systemic energy risk.

AI data centers are booming—but, to get industry specific, they’re squeezing out food and beverage expansions.

Recently, AlphaStruxure and Schneider Electric partnered with Food Processing magazine to survey 145 senior industry professionals.  This is the first major survey undertaken to measure how the Food &Beverage and Consumer Products & Goods industries are managing energy challenges in the AI era.

The Result?

AI data centers are consuming energy grid capacity at a pace we’ve never seen. The result?

  • 57% of food processors face issues getting enough grid power for facility expansions.
  • 70% face waits of three years or more for upgrades.
  • Nearly half have seen electricity costs jump 26% in five years.
  • 91% of food processors are paying more than the U.S. industrial average rate for electricity.
  • 77% – Cost of additional utility capacity too expensive.
  • 52% – Utility lacks sufficient capacity.
  • 48% –  Long lead time for more capacity.

We’ve seen projects break ground only to stall because the energy grid couldn’t deliver. Incentive windows close. Costs climb. Timelines blow up.

It’s Not Just About Geography – It’s About Energy

This is why site selection isn’t just about geography—it’s about energy resilience. When we advise clients, we factor in power availability-current needs and future demands, negotiate incentives that offset rising costs, and build strategies for on-site generation. Because the best growth plan in the world won’t matter if you can’t turn the lights on.

Don’t let power constraints or missed incentives stall your growth.

Energy availability, workforce readiness, and rising costs are reshaping site selection decisions. The right advisor can help you navigate these challenges, secure competitive tax credits, and negotiate incentive packages that protect your bottom line and future-proof your operations.

Ready to make your next location your smartest investment?

Connect with us today to build a site selection strategy that delivers resilience, savings, and long-term success.

The information contained herein is general in nature and is not intended and should not be construed as legal, accounting, or tax advice or opinion provided by Ashmore Consulting LLC to the reader. The reader is also cautioned that this material may not be applicable to, or suitable for, the reader’s specific circumstances or needs and may require consideration of non-tax and other tax factors if any action is to be contemplated. The reader should contact Ashmore Consulting LLC or another tax professional prior to taking any action based upon this information. Ashmore Consulting LLC assumes no obligation to inform the reader of any changes in tax laws or other factors that could affect the information contained herein.